Customer Service
Robot Refurbishing Service
 

Kawasaki offers a full line of rebuilding and repair services on all Kawasaki E, U and J-series robots. These services provide a cost effective option that extends the service life of your robots. Our refurbishment department is located in Wixom, Michigan with an additional high volume facility located in our Lincoln, Nebraska manufacturing plant. Our experienced robot mechanics have all the tools, equipment and expertise necessary to perform factory level maintenance and repairs on all models of Kawasaki robots.

In 1998, Kawasaki initiated formal robot refurbishment and overhaul services at the Wixom plant with business growing at a fast pace. After refurbishing twenty-five robots in the first year, our refurbishing services continued to grow and in 2000 we successfully refurbished eighty five robots. Our process capability has increased from one robot per week to two robots per day with the addition of our Lincoln facility. We presently have the capability of storing sixty robots, which can simplify customer-handling logistics.

Services offered include the following:

Robot Preventative Maintenance
  • Complete clean-up and external inspection of all major components.
  • Complete preventative maintenance (PM) with grease and oil change.
  • Controller clean-up, harness dressing, and software update.
  • Complete functional check and test.
  • Standard 4-month lead time (faster service negotiable).

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Robot Refurbishment
  • Complete clean-up and internal inspection of all major components.
  • Replace selected bearings, seals, gaskets and belts.
  • Controller clean-up, harness dressing, and software update.
  • Complete functional check and test.
  • Standard 4-month lead time (faster service negotiable).

 


BEFORE
Robot Overhaul
  • Complete clean-up and internal inspection of all major components.
  • Replace most bearings, seals, gaskets and belts, and selected gears.
  • Controller clean-up, harness dressing, and software update.
  • Complete functional check and test.


AFTER!

Sub-Assembly Recondition and Rebuild

  • Complete gearbox rebuild including all gears, seals and bearings.
  • Complete wrist rebuild including all bearings, seals, and adjustments.
  • Motor and encoder reconditioning.

 

 


BEFORE

On-Site Maintenance
  • Robot inspections to determine refurbish or maintenance requirements.
  • Scheduled preventative maintenance (PM).
  • Gearbox and wrist replacement with rebuilt assemblies.
  • On-site refurb/repair training of maintenance personnel.

 


AFTER!
   
Refurbishment Request

To schedule refurbishment or overhaul, complete a Refurbishment Request by printing, completing, and faxing the form to (248) 305-7618, attn: Ray Green. For additional information, contact Customer Service at (248) 305-7610, or send an email to refurb.

To print a Refurbishment Request, click here. Submit via fax (248) 305-7618.

 

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